Radonix interface

3-Axis CNC Router Controller for Wood, Plastic & Composite

Import DXF/G-code and machine wood, plastics, composites, and plate aluminum with guided manual tool changes, Z probing, and power-loss restart for dependable production.

Production interface3-Axis CNC Router Controller for Wood, Plastic & Composite
Axes
3-Axis
Machine class
Three-axis CNC routers with manual tool changing
Input
DXF and standard G-code (e.g., ArtCAM / PowerMill posts)

01

Interface profile

Introduction

With CAM-Pro and compatible Radonix controller hardware, the XYZ CNC controller interface supports three-axis routing with guided manual tool changes and configurable machine I/O.

Who uses it
Woodworking & cabinetry · sign & exhibit · plastics/composites shops · light aluminum fixture makers.
Works with
Gantry routers with X-Y-Z motion and a spindle/VFD (single-spindle).
Supported files
DXF and standard G-code (e.g., ArtCAM / PowerMill posts)

02

Machine architecture

Machine & Kinematics

3-Axis CNC Router Controller for Wood, Plastic & Composite machine architecture

Machine & Kinematics

  • 3-axis contouring (X, Y, Z) with homing, soft limits, and work offsets (G54–G59).

  • Manual tool change workflow: safe retract to SafeZ, spindle stop, on-screen checklist (change tool → confirm → optional Z probe), then resume.

  • Optional A-axis indexing (rotary) for wrap/4-face jobs.

Control & I/O

  • Spindle ON/OFF and commanded RPM (VFD), vacuum zone valves, dust/mist/air, clamps/fixtures, beacons, guards & Emergency.

  • Inputs for home/limits, tool-setter (Z), door/guard, vacuum OK.

  • Operator aids: Feed/Speed overrides, Pause/Resume, Single-step, and Restart from line (power-loss recovery).

03

Software workflow

Software & Workflow

Radonix XYZ Router software interface showing a three-axis CNC routing toolpath and operator HMI
3-Axis CNC Router Controller for Wood, Plastic & Composite operator interface
Radonix software and workflow demonstration
  1. 01
    Home

    axes; set work offset (G54).

  2. 02
    Open

    DXF/G-code; map layers to tools/strategies; confirm comps, step-downs, and Floor.

  3. 03
    Run

    At each tool call, system retracts to SafeZ, stops spindle, and prompts for manual tool change → (optional) Z tool-setter → Resume.

  4. 04
    Feed/Speed overrides

    Use Feed/Speed overrides, Pause/Resume, or Single-step as needed.

  5. 05
    Restart from line

    If interrupted, use Restart from line: re-arm spindle/vacuum, confirm SafeZ re-entry, and continue.

  6. 06
    save the run report

    Review and save the run report.

04

Interface capabilities

Key Features of Radonix CNC Software

Software & Workflow

    • DXF/G-code import with tool library and layer→tool mapping.

    • Strategies: profile, pocket, drill/peck, ramp/helix entry, multi-pass step-down, tabs / onion-skin, climb/conventional.

    • Tool diameter compensation, lead-in/out, corner smoothing, rest-machining for cleanup tools.

    • 3D toolpath preview for verification; Floor (depth) limit to protect table/fixtures.

    • Job reports: cycle time, path length, tools used, alarms/pauses, operator notes.

Key Capabilities (at a glance)

  • Guided manual tool change with SafeZ retract and spindle interlocks

  • Z tool-setter cycle for accurate depth after each change

  • 3D toolpath preview and rotary axis display (if A-axis option installed)

  • Floor depth restriction, soft limits, safe Pause/Resume

  • Restart from last G-code line after stop or power cut

  • Vacuum/dust control, clamps & safety interlocks

  •  Power-loss recovery (Restart from line): Safely resumes from the last executed G-code line with automatic re-arm of spindle, vacuum, and safe Z re-entry.
  • Surface Scan capability for automatic Z-axis compensation according to the irregularities of the workpiece surface.
  • Ability to modify the executable file (Rotate, Scale, Flip, Fit Dimension).
  • Real-time reference displacement (Displace Reference) during job execution.
  • Independent homing function for Gantry motors, enabling automatic orthogonality (X,Y) or alignment (Z) calibration.
  • Dual-purpose sensor support for using a single sensor as both Home and Limit switch simultaneously.
01

Guided manual tool change

SafeZ retract, spindle stop and an on-screen checklist guide the operator through the change before the program resumes.

02

Z tool setter

An optional tool-setter cycle measures the active tool and applies the correct Z offset after a manual change.

03

3D toolpath verification

Preview the programmed path, depths and optional indexed A-axis motion before machining.

04

Safe limits and interlocks

Soft limits, Floor depth restriction, guards, vacuum and clamp inputs support controlled operation.

05

Restart from line

After an interruption, re-arm the spindle and machine services, confirm SafeZ re-entry and continue from the selected block.

06

Machine services and I/O

Coordinate spindle speed, vacuum zones, extraction, clamps, beacons and other configured machine auxiliaries.

05

Technical reference

Typical Specifications

Area Spec
Axes X, Y, Z (optional A indexing)
Tool Change Manual, guided prompts + optional Z probe
Probing Z tool-setter (tool length & wear)
Spindle/VFD On/Off + RPM command; warm-up & interlocks
Files DXF, G-code (layer→tool mapping)
Strategies Profile, pocket, drill/peck, ramp/helix, tabs/onion-skin, rest-machining
Compensation Tool dia comp, lead-in/out, corner smoothing
Visualization 3D toolpath (rotary display if A-axis present)
Safety Guards/doors, vacuum OK, clamps/fixtures, E-stop
Limits Floor (max depth), soft limits, SafeZ retracts
Reporting Time, path length, tools, pauses/alarms, notes

06

Operating evidence

Videos & Demos

Real-world clips of Radonix interfaces on production machines—setup, operation, quality tips, and quick troubleshooting.

3-Axis CNC Router Controller for Wood, Plastic & Composite demonstration 1
3-Axis CNC Router Controller for Wood, Plastic & Composite demonstration 2

07

Compatible hardware

Related products

RADONIX CAM-PRO · PC SMART · PC-PRO

Handle and execute 5–10 million lines of G-code

Radonix CAM-Pro and Radonix CNC control software for compatible PC Smart and PC-Pro controllers can handle and execute G-code programs containing 5 to 10 million lines.

Bring large CAM-generated toolpaths into your CNC control workflow for detailed routing, engraving, 3D machining and other complex production jobs.

Explore CAM-Pro large-program capability →

3-Axis CNC Router Control for Wood, MDF, Plywood and Plastic

The Radonix XYZ router interface coordinates X, Y and Z motion for woodworking operations including routing, engraving, drilling, pocketing and wood-panel machining. The PC-based control architecture supports compatible pulse-and-direction servo or stepper drives, configurable acceleration, homing, work offsets and real-time toolpath monitoring.

This configuration is suitable for machine builders developing three-axis gantry routers for wood, MDF, plywood, plastic, signage and furniture production.

Related CNC controller expertise

3-Axis CNC Router Controller for Wood, Plastic & Composite Machining

Technical interface: XYZ Router