XYZ Router
  • 3-Axis
  • Used in Router CNC machines

Introduction

Import DXF/G-code and machine wood, plastics, composites, and plate aluminum with guided manual tool changes, Z probing, and power-loss restart for dependable production.

Who uses it: Woodworking & cabinetry · sign & exhibit · plastics/composites shops · light aluminum fixture makers.
Works with: Gantry routers with X-Y-Z motion and a spindle/VFD (single-spindle).
Compatible controllers: PC-SMART 4A / PC-SMART 3AS / PC-PRO LAN 4A

Supported files: DXF and standard G-code (e.g., ArtCAM / PowerMill posts)

Machine & Kinematics

  • 3-axis contouring (X, Y, Z) with homing, soft limits, and work offsets (G54–G59).

  • Manual tool change workflow: safe retract to SafeZ, spindle stop, on-screen checklist (change tool → confirm → optional Z probe), then resume.

  • Optional A-axis indexing (rotary) for wrap/4-face jobs.

Control & I/O

  • Spindle ON/OFF and commanded RPM (VFD), vacuum zone valves, dust/mist/air, clamps/fixtures, beacons, guards & Emergency.

  • Inputs for home/limits, tool-setter (Z), door/guard, vacuum OK.

  • Operator aids: Feed/Speed overrides, Pause/Resume, Single-step, and Restart from line (power-loss recovery).

Software & Workflow

    • DXF/G-code import with tool library and layer→tool mapping.

    • Strategies: profile, pocket, drill/peck, ramp/helix entry, multi-pass step-down, tabs / onion-skin, climb/conventional.

    • Tool diameter compensation, lead-in/out, corner smoothing, rest-machining for cleanup tools.

    • 3D toolpath preview for verification; Floor (depth) limit to protect table/fixtures.

    • Job reports: cycle time, path length, tools used, alarms/pauses, operator notes.

Key Capabilities (at a glance)

  • Guided manual tool change with SafeZ retract and spindle interlocks

  • Z tool-setter cycle for accurate depth after each change

  • 3D toolpath preview and rotary axis display (if A-axis option installed)

  • Floor depth restriction, soft limits, safe Pause/Resume

  • Restart from last G-code line after stop or power cut

  • Vacuum/dust control, clamps & safety interlocks

  •  Power-loss recovery (Restart from line): Safely resumes from the last executed G-code line with automatic re-arm of spindle, vacuum, and safe Z re-entry.
  • Surface Scan capability for automatic Z-axis compensation according to the irregularities of the workpiece surface.
  • Ability to modify the executable file (Rotate, Scale, Flip, Fit Dimension).
  • Real-time reference displacement (Displace Reference) during job execution.
  • Independent homing function for Gantry motors, enabling automatic orthogonality (X,Y) or alignment (Z) calibration.
  • Dual-purpose sensor support for using a single sensor as both Home and Limit switch simultaneously.
XYZ Stone compatible CNC controller board used for multi-axis stone cutting and routing machines

Typical Specifications

Area Spec
Axes X, Y, Z (optional A indexing)
Tool Change Manual, guided prompts + optional Z probe
Probing Z tool-setter (tool length & wear)
Spindle/VFD On/Off + RPM command; warm-up & interlocks
Files DXF, G-code (layer→tool mapping)
Strategies Profile, pocket, drill/peck, ramp/helix, tabs/onion-skin, rest-machining
Compensation Tool dia comp, lead-in/out, corner smoothing
Visualization 3D toolpath (rotary display if A-axis present)
Safety Guards/doors, vacuum OK, clamps/fixtures, E-stop
Limits Floor (max depth), soft limits, SafeZ retracts
Reporting Time, path length, tools, pauses/alarms, notes

Standard Workflow

  1. Home axes; set work offset (G54).

  2. Open DXF/G-code; map layers to tools/strategies; confirm comps, step-downs, and Floor.

  3. Run. At each tool call, system retracts to SafeZ, stops spindle, and prompts for manual tool change → (optional) Z tool-setterResume.

  4. Use Feed/Speed overrides, Pause/Resume, or Single-step as needed.

  5. If interrupted, use Restart from line: re-arm spindle/vacuum, confirm SafeZ re-entry, and continue.

  6. Review and save the run report.

Upgrade path

Need an automatic magazine, a sensor-verified M6 sequence or automatic tool offsets? Choose XYZ Router + ATC.

XYZ Router remains a guided manual-tool-change interface.

Key Features of Radonix CNC Software

🔹 Guided manual tool change:

Safe Z retract, spindle stop and an on-screen checklist support a controlled manual tool-change process.

🔹 Z tool setter:

An optional tool setter measures the active tool and applies the Z offset for accurate machining.

🔹 3D toolpath verification:

Preview toolpaths and cutting depths before machining, with support for an optional indexed A-axis.

🔹 Safe limits and interlocks:

Soft limits, Floor restrictions and configurable guards, vacuum and clamp inputs help protect the machine and workpiece.

🔹 Restart from line:

Resume from a selected G-code block with spindle and machine services re-armed and a controlled Safe Z re-entry.

🔹 Machine services and I/O:

Manage spindle speed, vacuum, extraction and clamps, plus beacons and other auxiliary equipment, from the interface.

🔹 Floor (depth) limit:

Set the maximum Z penetration to help protect the spoilboard, table and fixtures.

Videos & Demos

Real-world clips of Radonix interfaces on production machines—setup, operation, quality tips, and quick troubleshooting.

Related products

These are the Radonix CNC controllers  designed to work best with this interface. Choose the recommended controller.

Radonix hardware for XYZ Router :