Radonix interface

4-Axis CNC Router Controller for Rotary Machining

Precise cylindrical machining and engraving with diameter-aware wrapping, index/continuous A-axis control, and safe restart.

Production interfaceXYZA Rotary
Axes
4-Axis
Machine class
Four-axis CNC routers and rotary engraving machines
Input
standard G-code (e.g., ArtCAM / PowerMill posts)

01

Interface profile

Introduction

With CAM-Pro and compatible Radonix controller hardware, the XYZA CNC controller interface coordinates three linear axes with continuous or indexed A-axis rotary motion.

Who uses it
Furniture & decor shops, mold & pattern makers, sign/ornament producers, small-parts machining, tube engraving/marking.
Works with
4-axis routers/engravers with headstock + tailstock (chuck/collet/faceplate), indexers, or direct-drive rotary tables.
Compatible controllers
PC Smart 4APC-Pro LAN 4A
Supported files
standard G-code (e.g., ArtCAM / PowerMill posts)

02

Machine architecture

Machine & Kinematics

4-Axis CNC Router Controller for Rotary Machining machine architecture

Machine & Kinematics

  • X-Y gantry motion with Z vertical and A-axis rotary (continuous or index).

  • Wrap (cylindrical) mode: unwraps flat DXF/G-code around a set diameter or measured circumference.

  • Index mode: step A to programmed angles for multi-face machining.

  • Programmable work envelope, homing, and soft limits for all axes.

  • Headstock/tailstock I/O (chuck clamp, tailstock lock) and optional steady-rest.

Control & I/O

  • High-rate step/dir with look-ahead for smooth A-axis blends.

  • Discrete I/O mapping for spindle/tool ON/OFF, chuck clamp, tailstock, beacons, and full E-stop chain.

  • Probing/Touch-off: Z tool setter and A-zero (keyway/mark) macros.

  • Feed options: mm/min or feed per revolution (FPR) where supported.

03

Software workflow

Software & Workflow

  1. 01
    Home

    machine; clamp part; set diameter (or measure).

  2. 02
    Touch-off Z

    and set A-zero (mark/key).

  3. 03
    Wrap

    Load DXF/G-code; choose Wrap or Index; apply tool/entry settings.

  4. 04
    Simulate

    with rotary preview; verify limits and clearances.

  5. 05
    Pause

    Run job; monitor clamps and beacons; use Pause for checks if needed.

  6. 06
    Resume

    or Restart from last line after any interruption; save job report.

04

Interface capabilities

Key Features of Radonix CNC Software

Software & Workflow

  • Import DXF/G-code; choose Wrap or Index strategy; enter/confirm part diameter.

  • Automatic tool radius compensation/offset; lead-in/out and ramp/helix entries.

  • Corner smoothing and arc handling to maintain constant surface speed.

  • Simulation with rotary preview and collision/limit checks before running.

  • Resume from last G-code line with safe re-entry (spindle, clamp, SafeZ verified).

Key Capabilities (at a glance)

  • Cylindrical wrapping of DXF/G-code by diameter

  • Index or continuous A-axis machining

  • Tool comp, lead-in/out, ramp/helix, corner slow-down

  • Z touch-off & optional A-zero macros

  • Safe restart from last line and job reporting

01

Four-axis rotary routing:

Coordinate X, Y and Z motion with one A rotary axis for cylindrical routing and engraving.

02

Four-axis XYZ + A coordination:

Coordinates XYZ motion with one A-axis rotary motion for indexed or simultaneous four-axis routing.

03

Indexed or continuous A-axis motion

Use indexed positioning or coordinated continuous A-axis rotation for the configured four-axis machine.

04

Tool compensation and entry control:

Configure tool offsets, lead-in/out, ramp and helix moves, corner slowdown and safe retracts.

05

Automatic Z tool offset & referencing:

Use Z touch-off and optional A-zero macros for repeatable rotary setups.

06

3D toolpath & rotary visualization:

Preview XYZ motion with the live A-axis angle to verify wrapped toolpaths before cutting.

07

Floor (depth) limit:

Enforces a maximum Z penetration so the tool never cuts past the programmed floor—protects the table, fixtures, and laminated stacks.

05

Technical reference

Typical Specifications

Area Spec
Axes X, Y, Z, A (rotary)
Modes Wrap by diameter/circumference; Index angles; spindle ON/OFF
Files DXF, G-code (standard CAM posts)
Kinematics Diameter-aware scaling; constant surface-speed planning; blend XYZA
Compensation Tool radius/offset, lead-in/out, ramp/helix entry, corner slow-down
Alignment A-zero set, Z touch-off, multi-origin work offsets, P1/P2 park
Safety Door/guard, spindle ready, chuck clamp OK, tailstock lock OK, E-stop, SafeZ
Recovery Restart from last G-code line, spindle/clamp state check, safe re-entry
Reporting Time, path length, passes, pauses/alarms, operator notes

06

Operating evidence

Videos & Demos

Real-world clips of Radonix interfaces on production machines—setup, operation, quality tips, and quick troubleshooting.

4-Axis CNC Router Controller for Rotary Machining demonstration 1
4-Axis CNC Router Controller for Rotary Machining demonstration 2

07

Compatible hardware

Related products

Related CNC controller expertise

4-Axis CNC Router Controller for Rotary Machining

Technical interface: XYZA Router