Radonix interface
2-Axis CNC Controller for Hot-Wire Foam Cutting
Clean EPS/XPS foam cutting with coordinated two-axis XY motion, stable heat control and production-safe dry-run tools.
- Axes
- 2-Axis
- Machine class
- Two-axis EPS and XPS hot-wire foam-cutting machines
- Input
- DXF and standard G-code (e.g., ArtCAM / PowerMill posts)
- Controllers
- PC Smart 4APC Smart 3ASPC-Pro LAN 4A
01
Interface profile
Introduction
With CAM-Pro and compatible Radonix controller hardware, the XY CNC controller interface provides two-axis hot-wire motion and process control for EPS and XPS foam-cutting machines.
- Who uses it
- Packaging, architectural mouldings, letters/signs, props & set design.
- Works with
- Two-axis XY hot-wire tables. Machines with a rotating wire head use the separate XYC Hot-Wire interface.
- Compatible controllers
- PC Smart 4APC Smart 3ASPC-Pro LAN 4A
- Supported files
- DXF and standard G-code (e.g., ArtCAM / PowerMill posts)
- Important
- This XY interface controls X and Y only. Use XYC Hot-Wire when automatic rotating-head calculation is required.
02
Machine architecture
Machine & Kinematics
Machine & Kinematics
XY gantry over foam block/sheet; adjustable envelope and homing.
- This XY interface controls two independently interpolated axes and does not calculate a rotating C-axis.
Wire tensioning, quick-change fixtures; origin presets for remnant reuse.
Control & I/O
- High-rate step/dir motion with smooth velocity on curves.
- Outputs for wire power (SSR/PWM), pre-heat, cool-down fan, beacons/alarms.
- Inputs for wire break/open-circuit, guards, E-stop; optional fume extraction or fixture sensors.
- Wire-power, cooling and safety I/O operate independently from the two-axis motion path.
03
Software workflow
Software & Workflow
- 01Step 1
Load DXF and review the two-axis XY toolpath preview.
- 02Set origin
secure the block/sheet and confirm fixtures.
- 03Choose material preset
(EPS/XPS), wire gauge & heat.
- 04Step 4
Set feed, heat, lead-in/out and clearance rules for the two-axis XY cutting path.
- 05Simulate / Demo run
(wire off), confirm limits and two-axis path moves.
- 06Pre-heat
and run with speed–heat sync; auto cool-down; save report.
04
Interface capabilities
Key Features of Radonix CNC Software
Software & Workflow
DXF-first workflow: load a DXF and cut—no custom post required.
- Two-axis path planning applies look-ahead to maintain stable motion through curves and direction changes.
- Path rules control lead-in/out moves, corner behaviour and clearances around pins or clamps.
Thermal kerf/offset by material and wire gauge; speed ⇄ heat sync keeps the melt zone consistent.
Corner slow-down, tangent exits, optional tabs/bridges for part retention.
Reports: cycle time, cut length, breaks/pauses; operator notes saved with the job.
Key Capabilities (at a glance)
- DXF direct: no custom G-code post needed for the two-axis XY workflow
- Smooth two-axis XY contour motion computed from the selected geometry
Thermal kerf/offset, pre-heat dwell, auto cool-down, wire-break detect
Speed–heat coupling, corner slow-down, tabs/bridges
Simulation / demo run (wire off), single-block step
Soft limits, interlocks, full E-stop chain
Job logs and quick recall
Direct DXF Execution
Seamlessly load and execute DXF files without the need for G-code conversion — streamlining your workflow and reducing setup time.
Smart Component & Path Management
Select specific parts from complex drawings and customize cutting order with intuitive control over toolpath sequencing.
Interactive On-Screen Editing
Scale, rotate, and mirror parts directly within the interface — with live toolpath previews to ensure precision.
Flexible Part Placement
Manually drag and drop parts onto your material sheet to accommodate irregular shapes, pre-cut stock, or remnant reuse.
Advanced Pause Controls
Set up to three independent pause points — before the cut, during the cut, and after the cut — for manual checks or operational adjustments.
Reverse Cutting Mode
Execute toolpaths in reverse to minimize material warping or adjust final exit points based on design needs.
Simulation / Demo Run Mode
Perform a complete dry-run motion test with wire power disabled to verify the cutting path and machine travel.
Special Program For Designing
Software for designing ceiling panels (RadPS).
05
Technical reference
Typical Specifications
| Area | Spec |
| Axes / Modes | XY two-axis motion |
| File Formats | DXF, standard G-code |
| Tangential Control | Not included in this XY interface; use XYC Hot-Wire when a rotating head is required |
| Heat Control | SSR/PWM wire power, pre-heat dwell, cool-down |
| Compensation | Thermal kerf/offset, corner slow-down |
| Performance | Smooth planner; stable velocity on arcs/long contours |
| I/O | Wire power, fan/extraction, beacons/alarms, safety relays |
06
Operating evidence
Videos & Demos
Real-world clips of Radonix interfaces on production machines—setup, operation, quality tips, and quick troubleshooting.
07
Compatible hardware