Radonix interface

3-Axis CNC Router Controller with Automatic Tool Changer

Three-axis CNC routing with automatic tool changing, sensor-verified M6 cycles, stored tool offsets, probing, 3D XYZ toolpath preview and safe recovery.

Production interface3-Axis CNC Router Controller with Automatic Tool Changer
Axes
3-Axis
Machine class
Three-axis CNC routers with automatic tool changing
Input
DXF and standard G-code

01

Interface profile

Introduction

With CAM-Pro and compatible Radonix controller hardware, the XYZ CNC controller interface is designed for three-axis routers with an engineered automatic tool-change system.

Who uses it
Woodworking and cabinetry manufacturers, sign and display shops, plastics and composites workshops, and three-axis CNC router machine builders.
Works with
Three-axis XYZ gantry routers equipped with an engineered linear, carousel/rotary, or rack automatic tool-change system.
Supported files
DXF and standard G-code

02

Machine architecture

Machine & Kinematics

3-Axis CNC Router Controller with Automatic Tool Changer machine architecture

Machine & Kinematics

  • Three-axis XYZ contouring with homing, soft limits and work offsets (G54–G59).
  • Stored tool-length offsets preserve programmed Z depth after each verified M6 tool change.
  • Controls the configured router spindle with automatic tool-change sequencing, stored offsets and safety interlocks.
  • Integrated Automatic Tool Changer: M6 coordinates spindle stop or orientation, tool return and collection, stored offsets and safe program continuation for linear, rotary/carousel or jack magazines.

Control & I/O

  • Spindle ON/OFF and commanded RPM (VFD), vacuum zones, dust/mist/air, clamps/fixtures, beacons, guards & Emergency.

  • Tool length setter on Z for automatic referencing after each change; optional tool-break input.

  • Configured ATC feedback can verify tool presence, collet state, spindle stop or orientation, magazine position and pneumatic cylinders before the sequence continues.
  • Operator aids: Feed/Speed overrides, Pause/Resume, single-step, safe restart from last block.

03

Software workflow

Software & Workflow

Radonix XYZ Router + ATC software interface showing the CNC routing workflow and operator HMI
3-Axis CNC Router Controller with Automatic Tool Changer operator interface
Radonix software and workflow demonstration
  1. 01
    Home

    all axes; set work offset (G54); run tool-setter cycle on the current tool.

  2. 02
    Open

    DXF/G-code; map layers to tools/strategies; confirm step-downs, comps, and Floor limit.

  3. 03
    Step 3

    Run. The interface performs the automatic tool-change cycle, probes tool length and executes the three-axis job with safe retracts.

  4. 04
    Feed/Speed overrides

    Use Feed/Speed overrides and Pause/Resume as needed; restart safely from the last block.

  5. 05
    save the run report

    Review and save the run report.

04

Interface capabilities

Key Features of Radonix CNC Software

Software & Workflow

  • Import DXF/G-code, preview router toolpaths and apply configured tool-radius and tool-length offsets.
  • Configure routing entries, ramp and helix moves, tool-change positions and safe retracts.
  • Corner smoothing and arc handling to maintain cut speed and edge quality.
  • Priority ordering (inner → outer) and automatic pause points for clamp moves or checks.
  • Job Queue & Repeat for batches; simulation / dry-run before cutting.
  • Run reports: cycle time, path length, tool changes, pauses and restarts; operator notes are saved with the job.

Key Capabilities (at a glance)

  • Up to 6 simultaneous axes (XYZ + A/B/C) across wood/stone/milling/mold/dental

  • Stored tool-length offsets maintain Z accuracy after automatic tool changes
  • Configured spindle control with sensor-verified automatic tool changes and stored tool offsets
  • ATC for linear, rotary/carousel, and jack magazines with full interlocks

  • Automatic Z tool-offset sensing (tool setter) & wear compensation

  • 3D toolpath & rotary visualization for verification before cutting

  • Floor depth restriction, safe Pause/Resume, restart from line

  • Surface Scan capability for automatic Z-axis compensation according to the irregularities of the workpiece surface.
  • Ability to modify the executable file (Rotate, Scale, Flip, Fit Dimension).
  • Real-time reference displacement (Displace Reference) during job execution.
  • Independent homing function for Gantry motors, enabling automatic orthogonality (X,Y) or alignment (Z) calibration.
  • Dual-purpose sensor support for using a single sensor as both Home and Limit switch simultaneously.Power-loss recovery (Restart from line): Safely resumes from the last executed G-code line with automatic re-arm of spindle, vacuum, and safe Z re-entry.
01

Three-axis XYZ routing with ATC:

Coordinate X, Y and Z for three-axis routing with homing, soft limits, work offsets and automatic tool-change positions.

02

Stored tool-length offsets:

Maintains programmed Z depth after each sensor-verified M6 automatic tool change.

03

Configured spindle and ATC control

Controls the configured spindle, speed command, tool number, M6 cycle and safety interlocks.

04

Automatic tool changing:

On M6, Radonix stops and, when required, orients the spindle; returns the active tool; collects the selected tool from a linear, rotary/carousel or jack magazine; verifies configured feedback; applies stored offsets; and resumes through a safe path. The tool table supports 1–64, while physical capacity depends on the machine mechanics and I/O. Independent emergency stopping and access protection remain part of the machine safety system.

05

Automatic Z tool offset & referencing:

An optional tool-height sensor can measure the active tool after a change, calculate its Z offset and check the result against a configured tolerance. This helps identify an incorrectly seated, damaged or contaminated tool before machining continues.

06

3D XYZ toolpath preview:

Preview the three-axis XYZ routing path, tool changes, reach and cutting depth before production.

07

Floor (depth) limit:

Enforces a maximum Z penetration so the tool never cuts past the programmed floor—protects the table, fixtures, and laminated stacks.

05

Technical reference

Typical Specifications

Area Spec
Axes XYZ (base), optional A/B/C (up to 6 simultaneous)
Tool Change Automatic M6; linear, rotary/carousel or jack magazines; tool table 1–64 (capacity is machine-dependent)
Probing Optional post-change tool-height measurement with tolerance check
Spindle/VFD On/Off + RPM command; warm-up & interlocks
Files DXF, G-code (layer→tool mapping)
Strategies Profile, pocket, drill/peck, ramp/helix, tabs/onion-skin, rest-machining
Compensation Tool dia comp, lead-in/out, corner smoothing
Visualization 3D toolpath, rotary axes display (A/B/C)
Safety Guards/doors, vacuum OK, clamps/fixtures, E-stop
Limits Floor (max depth), soft limits, safe retracts
Reporting Time, path length, tools used, pauses/alarms, notes

06

Operating evidence

Videos & Demos

Real-world clips of Radonix interfaces on production machines—setup, operation, quality tips, and quick troubleshooting.

3-Axis CNC Router Controller with Automatic Tool Changer demonstration 1
3-Axis CNC Router Controller with Automatic Tool Changer demonstration 2

07

Compatible hardware

Related products

Controller selection is configuration-dependent. Radonix engineering verifies axes, drives, I/O, auxiliaries and tool-changing requirements before recommending hardware.

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